Servo Motor Repair in Hyderabad — industrial automation service
High-Intent Service

Servo Motor Repair in Hyderabad

Servo motor problems rarely stay 'just electrical' — winding damage, bearing wear, brake seizure, and encoder pigtail failure all present as drive faults but need mechanical intervention. IndustrialPro Automation rebuilds servo motors end-to-end: winding tests, bearing replacement, seal renewal, brake disassembly, encoder pigtail re-solder, and absolute-position restoration.

Rapid Local Response
Selected areas
Repair Warranty
Per service terms
Multi-Brand Support
Industrial equipment
Emergency Support
Hyderabad HQ
01

Overview

We work with Yaskawa Sigma-5/7, Mitsubishi HG/HF, Siemens 1FK/1FT, Delta ECMA, Panasonic MINAS, Fanuc αi/βi and Bosch Rexroth MS2N motors. Every motor is spin-tested and paired-tuned with its drive after rebuild — because the drive+motor pair is what actually runs your machine, not either one alone.

02

Our Repair & Service Process

01

Fault Logging & Triage

Share the fault code, symptoms and equipment details on +91 91001 61605. We triage severity and dispatch accordingly.

02

Diagnostics

On-site or bench diagnostics isolate the root cause of the servo motor repair — not just the symptom.

03

Repair Estimate

You receive a clear, no-obligation estimate before any chargeable work begins.

04

Component-Level Repair

Experienced engineers repair to component level using quality-matched parts and controlled soldering.

05

Functional Testing

Every unit is powered up and tested per equipment requirements before sign-off.

06

Installation & Commissioning

We refit, parameterise and commission on site, verifying the line runs to spec.

07

Warranty & Report

You get repair warranty as per our service terms and a written service report for your maintenance records.

03

Response Time & Turnaround

Service LevelTurnaround
Emergency BreakdownRapid local response
Standard On-siteSame / next day
Bench Repair (Courier-in)Typical 3–7 working days
AMC / ContractPriority SLA
04

Common Faults & Fixes

Motor won't hold zero speed under load

Cause: Brake stuck partially engaged, worn brake disc, or 24V DC to brake absent

Fix: Disassemble brake, replace disc + solenoid, verify 24V rail, and re-tune position loop.

Bearing whine at high RPM

Cause: Contaminated grease, aged bearings, or shaft misalignment after crash

Fix: Replace bearings and seals, laser-align shaft, and re-balance rotor on a spin balancer.

Absolute position lost every power-cycle

Cause: Encoder battery dead, corrupted encoder EEPROM, or damaged pigtail

Fix: Replace battery pack, restore encoder ID via manufacturer tool, re-solder pigtail, and re-home axis.

Winding-to-frame insulation breakdown

Cause: Moisture ingress, over-current burn, or aged varnish

Fix: Megger each phase, dry / bake / vacuum-varnish the stator, and functionally test per equipment requirements.

05

Brands We Service

Independent multi-brand service — we carry the diagnostic know-how, quality-matched parts and firmware tools for every major manufacturer. Brand names below are used only to describe equipment we service.

06

Industries We Serve

07

Recent Job Snapshot

Context

A leading automotive plant near Uppal operating a critical Fanuc αi 22 spindle motor on a HMC line

Fault

Bearing whine + intermittent AL.24 traced to contaminated grease after a coolant seal failure — full rebuild + re-alignment restored ISO 1940 balance grade G2.5

Action

Our team performed component-level diagnosis and repair on our bench with post-repair functional testing per equipment requirements.

Outcome

Fanuc αi 22 spindle motor on a HMC restored to full spec inside 96 hours from breakdown call, avoiding an OEM lead time of 6-8 weeks and saving an estimated ₹28 lakh in production loss.

08

Why IndustrialPro

Full teardown and mechanical rebuild — bearings, seals, brake, encoder pigtail all serviced.

Absolute-position restoration on absolute encoders — no need to re-home after repair.

Spin balance to ISO 1940 grade G2.5 on every rebuilt rotor.

Paired-tuning with drive on a dynamometer before dispatch.

Repair warranty per service terms on the mechanical rebuild + workmanship.

09

Warranty & Trust

Every job is backed by a repair warranty as per the service terms in your written report, transparent pre-approved estimates, and a written report for your CMMS. Clear diagnosis, transparent charges — just equipment that runs.

10

Frequently Asked Questions

11

Related Services & Areas

Powering Industrial Excellence

Get a fast, no-obligation quote or talk to an engineer. Emergency support is available across Hyderabad & Telangana.

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