CNC Repair in Hyderabad — industrial automation service
High-Intent Service

CNC Repair in Hyderabad

CNC breakdowns cost more per hour than almost any other machine in a factory — a stopped mill or lathe idles operators, tools, coolant and a queued production schedule. IndustrialPro Automation repairs Fanuc, Siemens SINUMERIK, Mitsubishi, Heidenhain, Haas, Mazak and Makino CNC controllers at component level: axis cards, servo drives, spindle drives, I/O cards, power supplies and PMC ladder recovery.

Rapid Local Response
Selected areas
Repair Warranty
Per service terms
Multi-Brand Support
Industrial equipment
Emergency Support
Hyderabad HQ
01

Overview

Same-day site attendance across the Hyderabad industrial belt, courier-in bench service pan-India, and controller-level retrofits for machines the OEM has abandoned.

02

Our Repair & Service Process

01

Fault Logging & Triage

Share the fault code, symptoms and equipment details on +91 91001 61605. We triage severity and dispatch accordingly.

02

Diagnostics

On-site or bench diagnostics isolate the root cause of the cnc repair — not just the symptom.

03

Repair Estimate

You receive a clear, no-obligation estimate before any chargeable work begins.

04

Component-Level Repair

Experienced engineers repair to component level using quality-matched parts and controlled soldering.

05

Functional Testing

Every unit is powered up and tested per equipment requirements before sign-off.

06

Installation & Commissioning

We refit, parameterise and commission on site, verifying the line runs to spec.

07

Warranty & Report

You get repair warranty as per our service terms and a written service report for your maintenance records.

03

Response Time & Turnaround

Service LevelTurnaround
Emergency BreakdownRapid local response
Standard On-siteSame / next day
Bench Repair (Courier-in)Typical 3–7 working days
AMC / ContractPriority SLA
04

Common Faults & Fixes

Fanuc 414/415 Serial Pulse Coder error

Cause: Loss of serial data from encoder — bad cable, dead encoder battery, or absolute reset needed

Fix: Test encoder cable, replace 3V absolute pack battery, and perform ABS reset via APC parameter.

Siemens 300500 / 300501 axis follower error

Cause: Poor mechanical alignment, drive gain too low, or ballscrew backlash

Fix: Realign axis, dial-in servo gain via MCU trace, and compensate backlash in MD.

Battery low on power-up but battery is new

Cause: Backup capacitor on control board dried out, blown fuse on 3V line

Fix: Replace SMD capacitor, verify 3V rail on scope, and check protective fuse F1.

PMC alarm 001-999 after firmware reload

Cause: PLC ladder mismatch with hardware config, or IO_LINK card version mismatch

Fix: Reload matching PMC ladder, upgrade I/O card firmware, and validate against original commissioning report.

05

Brands We Service

Independent multi-brand service — we carry the diagnostic know-how, quality-matched parts and firmware tools for every major manufacturer. Brand names below are used only to describe equipment we service.

06

Industries We Serve

07

Recent Job Snapshot

Context

A leading automotive plant near Cherlapally operating a critical Fanuc 21i-TB lathe line

Fault

SPC 414 alarm on X-axis traced to an SRAM battery discharge + broken pigtail — battery pack + cable + APC absolute reset restored production inside 48 hours

Action

Our team performed component-level diagnosis and repair on our bench with post-repair functional testing per equipment requirements.

Outcome

Fanuc 21i-TB lathe restored to full spec inside 96 hours from breakdown call, avoiding an OEM lead time of 6-8 weeks and saving an estimated ₹15 lakh in production loss.

08

Why IndustrialPro

Fanuc, Siemens SINUMERIK, Mitsubishi, Heidenhain, Haas, Mazak and Makino — one team, every major CNC platform.

Component-level repair on axis cards, servo drives, spindle drives, I/O cards and power supplies.

SRAM recovery + parameter file restoration + PMC ladder rebuild from OEM archives.

Controller retrofit expertise: obsolete Fanuc 6M/0M → 0i-MF, Siemens 810D → 828D, and PC-based Beckhoff TwinCAT NC.

Emergency response across Hyderabad + courier-in bench service pan-India (subject to location and availability).

09

Warranty & Trust

Every job is backed by a repair warranty as per the service terms in your written report, transparent pre-approved estimates, and a written report for your CMMS. Clear diagnosis, transparent charges — just equipment that runs.

10

Frequently Asked Questions

11

Related Services & Areas

Powering Industrial Excellence

Get a fast, no-obligation quote or talk to an engineer. Emergency support is available across Hyderabad & Telangana.